STAUFF Metal Clamps DIN 1597 – Light-Duty 2-Bolt Saddle

Description

The STAUFF Metal Clamps DIN 1597 – Light-Duty 2-Bolt Saddle provide an industrial fastening solution, compliant with technical standards, for the secure installation of hydraulic and structural lines. This family of metal clamps, specifically designed with a Two-Bolt Design, is intended to provide reliable and durable fastening directly to the supporting substrate.

Structure and Operating Principle

The construction design of the light-duty saddle incorporates carefully calculated tension clearance for optimum use in industrial applications. Installation using two anchoring points ensures stable retention of cylindrical components along the entire line. The metal clamps are designed for direct installation on different types of surfaces, allowing practical mounting on floors, walls or ceilings according to the specific requirements of the hydraulic system or structural layout.

Materials and Construction Codes

The variants of the STAUFF Metal Clamps DIN 1597 – Light-Duty 2-Bolt Saddle are classified through a precise order coding system (for example, DIN1597-7-W66), in which the individual sections of the code identify the reference standard for the light-duty saddle, the STAUFF Group (diameter) and the exact material code. Standard material options include:

• Code W1: Carbon steel, supplied uncoated.
• Code W66: Carbon steel, zinc-plated and thick-film passivated, designed to withstand standard operating environments.
• Code W5: V4A stainless steel 1.4401 / 1.4571 – AISI 316/316 Ti, intended for applications in environments with demanding chemical or operating requirements.

In addition to the standard options, alternative materials and surface finishes are available from the manufacturer upon request to meet customised system requirements.

Applications and Installation Areas

The primary application range of these mechanical components includes the installation of rigid pipes, tubes, poles and, more generally, any other round components. Compliance with DIN 1597 ensures that the clamps integrate effectively into complex industrial systems, providing the required structural support directly on the selected substrate.

Dimensional Specifications and STAUFF Groups

The clamp range covers a broad scale of outside diameters (D1), strictly organised according to STAUFF Groups ranging from Group 7 to Group 61. The operating outside diameter range (D1) starts at a minimum of 5.5 mm and reaches a maximum of 61 mm (equivalent to 0.22 inches up to 2.40 inches). The physical dimensions of the clamp vary according to the relevant group and include essential construction parameters such as overall length (L1), hole centre distance (L2), height (H), bolt-hole diameter (D2), band width (B) and material thickness (S). For example, the D2 hole diameter increases from 5.5 mm in Group 7 to 11 mm in Group 61, while the saddle thickness (S) ranges from 1.5 mm to 3 mm to provide the correct rigidity for larger diameters.

Summary Technical Table of the Main Features of STAUFF Metal Clamps DIN 1597 – Light-Duty 2-Bolt Saddle

Product Codes