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Borelli Splined Coupling Halves with 1:8 Tapered Bore – 10000 Series

The Borelli Splined Coupling Halves with 1:8 Tapered Bore – 10000 Series connect 1:8 tapered shafts to splined transmission components in accordance with DIN 5482 B standards. Manufactured from heat-treated UNI 16CrNi4/Pb steel or quenched and tempered UNI 38NiCrMo4/Pb steel with Tenifer nitriding treatment (mechanical strength R = 95–105 kg/mm²), they ensure precise connections for standard hydraulic pumps and Marzocchi and Turolla pumps, covering pump groups from 0.5 to 8.

The available product codes are: 10001, 10002, 10003, 10004, 10033, 10005, 10026, 10007, 10035, 10036, 10039, 10008, 10040, 10009, 10010, 10043, 10012, 10044, 10014, 10046, 10049, 10050, 10015, 10051, 10016, 10017, 10052, 10023, 10055, 10018, 10056, 10019, 10020, 10057, 10058, 10021, 10059, 10060, 10061, 10062, 10063, 10064, 10065, 10066, 10067, 10068, 10069, 10070, 10071, 10072, 10073, 10074, 10075, 10076, 10077, 10078.

Description

Construction Features and Heat Treatments

The Borelli Splined Coupling Halves with 1:8 Tapered Bore – 10000 Series are precision mechanical components designed for connecting hydraulic units. Standard production uses heat-treated UNI 16CrNi4/Pb steel, ensuring structural toughness and resistance to dynamic stresses.

Specific catalogue models (product codes 10005, 10026 and 10014) are manufactured from quenched and tempered UNI 38NiCrMo4/Pb steel. These models undergo a surface nitriding treatment (Tenifer), which provides mechanical strength of R = 95 – 105 kg/mm², helping prevent premature spline wear under high operating loads.

Mounting Geometry and DIN 5482 B Spline Profile

Each coupling half features an internal bore with a 1:8 taper ratio, compliant with the construction standards for hydraulic pump shafts. Rotational motion is transmitted to the female coupling component through an external spline profile compliant with DIN 5482 B standards.

The dimensional range includes spline profiles from 20×17 (12 teeth) to 100×94 (44 teeth), covering external diameters (dimension B) ranging from 19.5 mm to 99.3 mm and overall lengths (dimension L) between 7 mm and 42 mm. The keyway features widths (dimension D) ranging from 2 mm to 7 mm and radial depths (dimension C) ranging from 4 mm to 19.4 mm, depending on the taper size.

Pump Compatibility and Group Configurations

The series ensures interchangeability and compatibility with standard hydraulic gear pumps and special versions manufactured by companies such as Marzocchi and Turolla. The catalogue covers pump sizes from 0.5 to 4, together with their corresponding mounting configurations for intermediate and combined pump groups:

  • Group 1 and 2/0.5 (tapered bore dimension A = 6 mm and 8 mm)
  • Group 2 and 2.5 (tapered bore dimension A = 14.2 mm standard, 14.5 mm Turolla, 18.7 mm for Group 2.5)
  • Group 3 and 3.5 (tapered bore dimension A = 18.7 mm, 21.2 mm and 23.7 mm Turolla)
  • Group 4 (tapered bore dimension A = 27.7 mm standard and Marzocchi)
  • Higher groups 5, 6, 7 and 8 (couplings for Group 2, 3, 3.5 and 4 shaft combinations)

Technical Summary Table of the Main Specifications of the Borelli Splined Coupling Halves with 1:8 Tapered Bore – 10000 Series

Specification Value
Product Type Splined Coupling Halves – 10000 Series
Bore Taper Ratio 1:8
External Spline Profile DIN 5482 B (from 20×17 to 100×94)
Number of Spline Teeth 12 to 44 teeth
Standard Construction Material Heat-treated UNI 16CrNi4/Pb steel
Quenched and Tempered Version Material (*) Quenched and tempered UNI 38NiCrMo4/Pb steel with nitriding treatment (Tenifer)
Material Mechanical Strength (*) R = 95 – 105 kg/mm²
Compatible Pump Types 0.5 – 1 – 2 – 2.5 – 3 – 3.5 – 4 (Standard, Marzocchi, Turolla)
Supported Pump Groups Groups 1, 2, 2.5, 3, 3.5, 4, 5, 6, 7, 8 (including intermediate configurations /1, /2, /3, /3.5, /4)
Initial Taper Dimension Range (A) 6 mm to 27.7 mm
External Diameter Range (B) 19.5 mm to 99.3 mm
Keyway Dimension Range (C x D) C: 4 mm to 19.4 mm | D: 2 mm to 7 mm
Overall Length (L) 7 mm to 42 mm

Product Codes

Product Code Pump Type Pump Group DIN 5482 B Profile Number of Teeth A (mm) B (mm) C (mm) D (mm) L (mm)
10001 1 1 20×17 12 8 19.5 5.7 2.4 14.5
10002 0.5 2/0.5 20×17 12 6 19.5 4 2 7
10003 1 2/1 25×22 14 8 24.5 5.7 2.4 14.5
10004 0.5 2/1 25×22 14 6 24.5 4 2 9
10033 1 MARZOCCHI 2/1 25×22 14 12 24.5 8.5 3 16
*10005 2 2 25×22 14 14.2 24.5 9.3 3.17 22
*10026 2 TUROLLA 2 25×22 14 14.5 24.5 9.1 4 22.5
10007 2 2 28×25 15 14.2 27.5 9.7 3.17 22
10035 2 2 28×25 15 14.5 27.5 9.7 4 22.5
10036 1 2.5/1 32×28 17 8 31.5 5.7 2.4 14.5
10039 1 MARZOCCHI 2.5/1 32×28 17 12 31.5 8.5 3 16
10008 2 2.5/2 32×28 17 14.2 31.5 9.7 3.17 22
10040 2 TUROLLA 2.5/2 32×28 17 14.5 31.5 9.7 4 22.5
10009 2.5 2.5 32×28 17 18.7 31.5 11.6 4 26
10010 1 3/1 35×31 18 8 34.5 5.7 2.4 14.5
10043 1 MARZOCCHI 3/1 35×31 18 12 34.5 8.5 3 16
10012 2 3/2 35×31 18 14.2 34.5 9.7 3.17 22
10044 2 TUROLLA 3/2 35×31 18 14.5 34.5 9.7 4 22.5
*10014 3 3 35×31 18 18.7 34.5 12.5 4 26
10046 1 3.5/1 35×31 20 8 39.5 5.7 2.4 14.5
10049 1 ON REQUEST 3.5/1 40×36 20 9.7 39.5 6.7 3 16
10050 1 MARZOCCHI 3.5/1 40×36 20 12 39.5 8.5 3 16
10015 2 3.5/2 40×36 20 14.2 39.5 9.7 3.17 22
10051 2 TUROLLA 3.5/2 40×36 20 14.5 39.5 9.7 4 22.5
10016 3 3.5/3 40×36 20 18.7 39.5 12.5 4 26
10017 3.5 3.5 40×36 20 21.2 39.5 15.1 4.76 32
10052 3.5 TUROLLA 3.5 40×36 20 23.7 39.5 15 6 38
10023 1 4/1 48×44 23 8 47.5 5.7 2.4 14.5
10055 1 Marzocchi 4/1 48×44 23 12 47.5 8.5 3 16
10018 2 4/2 48×44 23 14.2 47.5 9.7 3.17 22
10056 2 Turolla 4/2 48×44 23 14.5 47.5 9.7 4 22.5
10019 3 4/3 48×44 23 18.7 47.5 12.5 4 26
10020 3.5 4/3.5 48×44 23 21.2 47.5 15.1 4.76 32
10057 3.5 Marzocchi 4/3.5 48×44 23 21.2 47.5 15.1 5 32
10058 3.5 Turolla 4/3.5 48×44 23 23.7 47.5 15 6 38
10021 4 4 48×44 23 27.7 47.5 18.7 6.35 42
10059 4 Marzocchi 4 48×44 23 27.7 47.5 19.4 7 42
10060 2 5/2 58×53 27 14.2 57.5 9.7 3.17 22
10061 2 Turolla 5/2 58×53 27 14.5 57.5 9.7 4 22.5
10062 3 5/3 58×53 27 18.7 57.5 12.5 4 26
10063 3.5 5/3.5 58×53 27 21.2 57.5 15.1 4.76 32
10064 3.5 Marzocchi 5/3.5 58×53 27 21.2 57.5 15.1 5 32
10065 3.5 Turolla 5/3.5 58×53 27 23.7 57.5 15 6 38
10066 4 5/4 58×53 27 27.7 57.5 18.7 6.35 42
10067 4 Marzocchi 5/4 58×53 27 27.7 57.5 19.4 7 42
10068 2 6/2 72×66 33 14.2 71.3 9.7 3.17 22
10069 2 Turolla 6/2 72×66 33 14.5 71.3 9.7 4 22.5
10070 3 6/3 72×66 33 18.7 71.3 12.5 4 26
10071 3.5 6/3.5 72×66 33 21.2 71.3 15.1 4.76 32
10072 4 6/4 72×66 33 27.7 71.3 18.7 6.35 42
10073 3 7/3 80×74 36 18.7 79.3 12.5 4 26
10074 3.5 7/3.5 80×74 36 21.2 79.3 15.1 4.76 32
10075 4 7/4 80×74 36 27.7 79.3 18.7 6.35 42
10076 3 8/3 100×94 44 18.7 99.3 12.5 4 26
10077 3.5 8/3.5 100×94 44 21.2 99.3 15.1 4.76 32
10078 4 8/4 100×94 44 27.7 99.3 18.7 6.35 42

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OLEODINAMICA BORELLI

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